Micron-Level Accuracy nyob rau hauv Nyias-Gauge High-Speed Stamping Die Manufacturing
Raws li cov cuab yeej ntse txo qis thiab kev kho mob cog ntoo ua ntau dua, qhov kev thov raunyias- ntsuas hlau uatau thawb cov cuab yeej ib txwm siv rau lawv lub cev txwv. Thaum stamping cov ntaub ntawv thinner dua tib neeg cov plaub hau (0.05mm txog 0.15mm), cov pa txiav clearances ploj tag nrho, tawm hauv cov npoo rau qhov kev ua yuam kev ntsuas ntshiab hauv ib tus lej - microns.
Peb engineer ultra-precisesiab -Speed stamping tuagmodules tshwj xeeb tsim los ua haujlwm ntawm zaus mus txog 1200 strokes ib feeb (SPM). Peb chav cuab yeej hloov cov khoom tsim los ntawm cov tshuab hnyav hnyav mus rau siab - zaus, sub-micron precision shearing.
Cov Txheej Txheem Tseem Ceeb Tolerances rau Micro-Stamping
Txhawm rau lav burr-dawb npoo ntawm cov khoom siv hluav taws xob zoo tshaj plaws (xws li Beryllium Copper, Phosphorus Bronze, thiab Titanium foils), pebprecision micro toolingua raws li nram no nruj calibration matrix:
▷ Dynamic Cutting Clearance Control
Standard:Tag nrho kev tshem tawm ntawm cov punch thiab matrix yog tuav tsis tu ncua ntawm 3% mus rau 5% ntawm cov khoom tuab (feem ntau tsawg dua 0.003mm).
Engineering:Tswj los ntawm kev cai- hauv av, xoom- tshem tawm pob kev taw qhia cov rooj sib txoos uas tshem tawm cov khau sab nraud.
▷ Thermal Expansion Compensation
Standard:Siab - nrawm nruam kev sib txhuam ua kom muaj cua sov uas nthuav cov hlau ntxig, ua rau cov micro clearances puas.
Engineering:Peb koom ua ke nrog cov roj hauv cov roj-cov tsho txias ncaj qha rau hauv cov txheej txheem tuag kom tswj tau qhov ntsuas kub ntawm 22℃(± 0.5 degree) thaum lub sijhawm 24/7 siab-ceev ntau lawm loops.
Material Science & Punch Matrix Configuration
Pebmicro punching cuab yeejCheebtsam pov tseg cov cuab yeej ib txwm siv rau kev pom zoo ntawm qib siab isotropic micro-grain carbides:
MICRO-GRAIN CARBIDE APPLICATION SPECIFICATION: ✦ Qib Xaiv: Sub-micron cobalt- tungsten carbide (Grain loj: 0.5μm) ✦ Hardness Profile: 89 - 92 HRA (Exceptional compressive forced resistance) ✦ Ntug siab: Lub vojvoog tsawg dua 0.001mm ✦ Lubrication Protocol: Zero-roj vanished vaporization mist (Rau semiconductor-qib huv)
Cleanroom Assembly & Anti-Static Strip Layout
Microelectronic Cheebtsam tsis tuaj yeem zam cov roj seem, cov plua plav hauv huab cua, lossis cov khoom zoo li qub.
Chav Kawm 10,000 Cleanroom Assembly:Txhuasiab -Speed stamping tuagnplooj siab rau kev kho mob los yog semiconductor daim ntaub ntawv yog sib sau ua ke, calibrated, thiab micro- kuaj nyob rau hauv ib puag ncig tswj huv huv los tiv thaiv microscopic plua plav los ntawm ntxiab nyob rau hauv lub inserts.
Acoustic Emission Strip Monitoring:Vim tias micro- punches me dhau rau kev kuaj pom thaum lub sij hawm siab - khiav ceev, peb muab acoustic emission sensors rau hauv qhov tuag. Cov sensors no tshawb xyuas qhov tseeb sonic zaus ntawm cov hlau shear; Yog tias ib qho punch chips los ntawm 5 microns, qhov zaus hloov, thiab cov xovxwm nres tam sim ntawd hauv milliseconds.
Koom tes nrog Micro-Precision Tooling Pioneer
Thaum cuam tshuam nrog ultra- cov ntaub ntawv nyias thiab micro- nplai nta, tus tsim cov cuab yeej yuav ua rau tsis muaj zog koj cov txiaj ntsig. Txhim kho koj cov saw hlau xa khoom nrog ib pab neeg ua haujlwm muaj peev xwm rov ua dua micron raug tshaj ntau lab lub siab - nrawm. Xa koj cov duab kos, cov lus qhia tshwj xeeb ntawm alloy, thiab lub hom phiaj SPM cov kev xav tau rau peb qhov kev ua haujlwm siab tshaj plaws niaj hnub no rau kev tsom xam micro-.
Cim npe nrov: ultra-precision siab-ceev stamping tuag rau electronics, Tuam Tshoj ultra-precision siab-speed stamping tuag rau electronics manufacturers, lwm tus neeg, Hoobkas
